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rob

Member Since 20 Apr 2007
Offline Last Active May 10 2012 09:41 AM
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Posts I've Made

In Topic: Off season troubleshooting of Polaris XC SP 600

09 May 2012 - 11:58 AM

I found some pics to show how it is done:

First pics show how water poured on the headlight ends up under the hood,
(power snow does same thing):

Attached File  hdlghtwater.jpg   32.54K   3 downloads

Attached File  hdlghtleaking.jpg   19.5K   2 downloads

Now the fix:

Attached File  hdlghtgktbegin.jpg   23.71K   2 downloads

Attached File  hdlghtgkt2.jpg   32K   2 downloads

Attached File  hdlghtgkt3.jpg   32.58K   1 downloads

Attached File  hdlghtgkt4.jpg   29.65K   3 downloads

Attached File  hdlghtgkt5.jpg   33.55K   2 downloads

Attached File  hdlghtgkt6.jpg   38K   2 downloads

Attached File  hdlghtgktdone.jpg   33.92K   2 downloads

And now water poured on headlight stays outside of hood.

Attached File  hdlghtwaterafter.jpg   28.24K   3 downloads

In Topic: Off season troubleshooting of Polaris XC SP 600

09 May 2012 - 11:46 AM

View Postdlarosa11, on 09 May 2012 - 05:33 AM, said:

Me and my buddies are stumped on this one. I'm running a 2002 Polaris XC SP 600 with about 3200 miles on it. We clean the exhaust valves every year, cleaned the carb last year and do general maintenance every year.

I took the sled up to Quebec for a couple of days and rode those long, flat, groomed trails without issue.

The next weekend we were in a powdery Pitt and I started having issues. We rode pretty hard on powdery trails all morning having a blast in the freshly fallen snow. As soon as we headed out on one of the lakes, she started to bog. I could not give full throttle without it bogging and could only achieve about 40 mph crossing the lake. Granted the snow was a little deep, but she was just not running right.

I kept the hammer down just to get across and stopped when we reached shore. After puzzling with the boys for a few minutes as to what was wrong, we headed out and the sled ran fine. This scenario repeated a few times for the rest of the weekend. It seemed that when climbing a decent hill or really getting on it, the sled would bog. After stopping and letting her cool, I would be ok.

Is it the powder getting into a cracked electrical something or is that just coincidence? I mentioned that we were in Quebec on flat non-powdery trails thinking that was the only difference b/t one weekend without problems and the next with all the bogging.

Could it be some kind of ignition module that is on the fritz? My buddy ran continuity and voltages and says they are all to spec but I don't know what that means since the sled is not running under load or wet.

Any ideas would be welcome. I'm bummed that I might have to head out next year with a spurious problem under the hood. I'd love to fix or change something that I can point to as the culprit. However, I know from software debugging that the hardest bugs to fix are the ones that you cannot reproduce consistently.

Tx for any ideas and help.
Dom

View Postdenny @ 45thParallelCabins, on 09 May 2012 - 09:36 AM, said:

I think Rob had issues with that vintage XC ingesting snow around the headlight when riding in powder or following too close to a sled in front on him. He had a fix that involved a rubber gasket around the headlight /hood area. Maybe shoot him a PM as I don't think he frequents here much anymore.

Denny is right, there was a big problem with the design of the XC hoods in that snow could go around the headlight seal straight into the airbox. My fix was to take 3/4" heater hose, slit it, and push it into the gap between the headlight and hood. With a little pratice you can make it look like it came that way from the factory, and it completely cured the snow ingestion problem. Good luck.

In Topic: Forum Upgrade

31 March 2012 - 10:32 AM

I believe it was a setting, should be fixed now.

In Topic: Is it just me..

24 March 2012 - 05:02 PM

test test test test :db: 8) :aggressive: :crazy: :help:

In Topic: Is it just me..

24 March 2012 - 12:52 PM

We didn't have much choice, as support for the old version was going to be dropped this summer. I'd like to get people's opinions here. I'll do QR and FS some point in the near future.